Optimize Pharma Operations with SmartSkin

SmartSkin helps pharmaceutical operations teams maximize line performance, reduce waste, and improve throughput with real-time data that drives smarter decisions and sustained production efficiency.

SmartSkin Solutions

Drive Performance. Eliminate Downtime.

SmartSkin’s digital twins travel through your filling and packaging lines like real containers, capturing pressure, shock, and tilt data in real time. This gives operations leaders clear visibility into damaging events, inefficiencies, and sources of waste. Use it to keep lines running, optimize throughput, and meet production targets with confidence.

Clear vial, capped with liquid drug product inside and a red, yellow, green pressure map along the sidewall showing where there is high pressure impacting the container.

Benefits

Unlock Operational Efficiency with SmartSkin

SmartSkin enables operations teams to manage pharmaceutical fill-finish production lines with greater clarity and control. By capturing data from the container’s point of view, it reveals hidden inefficiencies, misalignments, and mechanical stress that lead to slowdowns, rework, or downtime.

With this insight, teams can take targeted action, reduce disruptions, and continuously improve line efficiency—without interrupting production or relying on guesswork. The result? More uptime, higher yield, and a stronger bottom line.

It identifies line conditions that slow production or cause container damage, enabling timely corrections to maintain optimal throughput.

Yes. Real-time data highlights where containers face resistance, shock, or delays—pinpointing the root cause of bottlenecks instantly.

By proactively identifying wear, misalignment, and stress, SmartSkin enables early interventions—minimizing unplanned stoppages, ensuring quality and improving yield.

Absolutely. SmartSkin accelerates changeovers by validating setup accuracy and ensuring new formats run smoothly with minimal disruption.

Yes. Consistent data collection across shifts, lines, or sites gives you a clear view of trends and opportunities for ongoing improvement.

Resources

01

Case Studies

02

Blog

03

Events