Toll-Free: (855) 210-9006

Pinpoint Damage. Protect Every Container.

SmartSkin helps manufacturers detect, diagnose, and prevent container damage on aluminum, glass, and PET lines—using real-time sensor data to improve handling and protect product integrity.
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SmartSkin Solutions

Stop Damage Before It Happens

SmartSkin’s sensor-enabled container twins replicate the exact shape and weight of your aluminum, glass, or PET containers and travel through your production line just like a real package. As they move, they capture high-resolution data on pressure, shock, vertical load force, and velocity at every point of contact—filling critical visibility gaps in your current QA process. This real-time insight reveals where and how damage is occurring, enabling your team to trace root causes, fine-tune equipment, and make evidence-based adjustments.

SmartSkin empowers operations teams to quickly identify the root cause of the container damage, and then using our more advanced solutions like Line Optimizer and Qualifier establish processes to lock in optimized container handling with zero defects.

Key Benefits

Real-Time Data

Track every force applied to a container in real time—pressure, shock, and velocity—at each point along the line.

Root Cause Detection

Identify exactly where and why containers are being damaged to eliminate breakage, dents, and deformation.

Format Versatility

Test and protect aluminum, glass, and PET containers with sensor-enabled replicas tailored to your container specifications.

Eliminate Guesswork

Use concrete data instead of trial-and-error to solve damage issues and improve line reliability.

Reduce Downtime

Avoid unexpected stoppages due to container breakage or jams by identifying high-risk handling zones early.

Improve QA Confidence

Deliver higher-quality output with fewer defects and measurable improvements in damage prevention.

Accelerate Setup Tuning

Fine-tune equipment and line settings during changeovers or line setup to avoid costly calibration mistakes.

Visualize the Impact

Use SmartSkin’s intuitive dashboard and heat maps to visualize stress points and validate fixes instantly.

How It Works

SmartSkin integrates directly into your existing aluminum, glass, or PET line—making damage diagnostics seamless, data-driven, and fast.
Learn More
1

Deploy SmartSkin Container Twins

Insert the sensor-enabled container twin version of your aluminum, glass, or PET container into the production line like a real package.
2

Run Normal Production

As the container twin moves through the line, it measures pressure, shock, and velocity at every key handling point in real time.
3

Analyze & Resolve Issues

View stress maps and diagnostics instantly to locate damage risks, fine-tune handling equipment, and validate solutions before resuming production.
Resources
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Schedule a Demo

For more information, schedule a call with our team.

Toll-Free: (855) 210-9006