Accelerate Operational Excellence

SmartSkin gives OpEx leaders the actionable data they need to eliminate variability, reduce waste, and drive sustainable, measurable performance improvements across pharmaceutical filling and packaging operations.

SmartSkin Solutions

Real-Time Data for Lasting Improvements

SmartSkin’s patented container twins collect high-resolution pressure, shock, spin and tilt data across the line, helping OpEx teams uncover hidden inefficiencies and mechanical risks—without interrupting production. Whether you’re driving Lean initiatives, supporting Six Sigma programs, or scaling best practices, SmartSkin delivers the clarity and precision you need to unlock continuous performance gains.

Clear vial, capped with liquid drug product inside and a red, yellow, green pressure map along the sidewall showing where there is high pressure impacting the container.

Benefits

Achieve Sustainable and Scalable Excellence

SmartSkin enables pharmaceutical OpEx teams to lead with confidence and data. By mimicking real containers, SmartSkin’s container twins uncover inefficiencies, variability, and process risks in real time. This allows teams to validate improvements, reduce product loss, and drive standardization across lines and facilities—without trial and error. Whether you’re implementing Lean Six Sigma, reducing downtime, or benchmarking performance, SmartSkin gives you the insights to lead sustainable, scalable change.

It reveals where containers experience damaging pressure, shock, or instability during the filling and packaging process—allowing you to fine-tune systems and eliminate root causes of waste.

Yes. Capture before-and-after data on any process change to confirm whether it reduced variability or improved container handling.

Absolutely. SmartSkin provides consistent metrics across equipment, shifts, and sites—ideal for standardizing performance.

It does. Instead of relying on anecdotal observations, SmartSkin offers objective, real-time insights from the container’s point of view.

Yes. SmartSkin supports DMAIC and PDCA frameworks with real, measurable data for every step—from defining problems to sustaining gains.

Resources

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Case Studies

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Blog

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Events