Streamline Maintenance with SmartSkin

SmartSkin helps pharmaceutical maintenance teams detect wear, misalignment, and damaging forces across production lines—enabling predictive action before failures happen and reducing costly unplanned downtime.

SmartSkin Solutions

Smarter Maintenance, Less Downtime

SmartSkin’s patented container twins simulate real containers to capture precise, real-time data on pressure, shock, spin and tilt at every point on the line.

Maintenance teams gain instant visibility into hidden mechanical issues—like misaligned rails, worn parts, or over-tightened components—that degrade performance over time. With this insight, teams can prevent unplanned downtime, optimize servicing, and extend equipment life—keeping production efficient and reliable.

Clear vial, capped with liquid drug product inside and a red, yellow, green pressure map along the sidewall showing where there is high pressure impacting the container.

Benefits

Maintenance Made Predictive, Not Reactive

SmartSkin equips maintenance teams with precise, actionable data on stress points, misalignments, and damaging impacts across the line.

By visualizing where wear and risk accumulate, teams can move from reactive fixes to strategic interventions. This shift enables faster diagnostics, targeted adjustments, and predictive upkeep—minimizing downtime, reducing costs, and extending the operational life of critical assets.

SmartSkin maps forces your containers expereince in real time—pinpointing zones with excessive pressure, shock, spin or tilt that lead to wear or damage.

Yes. Early detection of stress and misalignment allows proactive servicing of components before they fail or result in downtime due to damage and/or breakage.

Absolutely. SmartSkin’s visual line mapping and heatmaps show exactly where and when damaging events occur—no guesswork needed.

Maintenance becomes smarter and more efficient—teams can prioritize based on real wear indicators rather than fixed intervals.

It is. SmartSkin’s container twins run through existing lines without modification and can be deployed regularly during water-fill cycles, maintenance downtime, or changeovers for performance audits.

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