Smarter Vial Monitoring in Pharma
Ensure precision and safety with SmartSkin’s advanced vial formats that monitor pressure, shock, spin, tilt, and seal tightness across your pharmaceutical production line.
SmartSkin Solutions
Protect Vial Quality from Fill to Finish
SmartSkin’s container twin’s are engineered to replicate real vials to any specification and detect critical forces in pharmaceutical packaging and filling lines. From pressure, shock, spin, tilt and seal tightness, gain complete visibility into your process, minimize downtime, and ensure proper container handling.
Improve operational efficiency while safeguarding the quality of sensitive injectable products.
Key Features

Monitor Vial Pressure
Pinpoint the exact location pressure fluctuations occur during vial transport in filling and packaging to reduce stress-related defects and maintain product stability.

Identify Shock Events
Capture micro-impacts that can crack or compromise glass vials, ensuring fragile containers stay intact throughout production.

Track Vial Spin
Measure both the speed in which your vials are rotating and to what degree.

Detect Vial Tilt
Spot tilt events during conveyance or filling that can cause misalignment, tipping, spills, or mechanical jams on the line.

Ensure CCI
Simulate actual vial conditions to ensure closure integrity, reducing the risk of leaks or contamination.

Seal Tightness
Ensure proper compression of stoppers post-capping, maintaining airtight seals essential for sterile injectable products.

Optimize Handling
Analyze vial-specific force data to fine-tune equipment settings and reduce breakage, jams, or process interruptions.

Root Cause Analysis
Quickly trace vial defects to specific machines or steps in the line, improving root cause analysis and corrective action time.