Reduce Syringe Rejects with Smarter Monitoring Solutions
SmartSkin’s container twins are tailored to your packaging needs, helping prevent syringe defects, reduce rejects, and protect product integrity by monitoring pressure, shock, spin, tilt, and flange force during production.
SmartSkin Solutions
Ensure Safe, Accurate Syringe Handling
SmartSkin’s digital container twins replicate real pre-filled syringes, offering non-destructive, real-time insights into pressure, shock, spin, tilt, and flange force during fill-finish operations. These intelligent surrogates move through the production line like actual syringes, capturing data that helps prevent syringue defects and reduce syringe rejects by identifying sources of mechanical stress, misalignment, or damage.
By detecting risks before they affect product quality, SmartSkin enables teams to improve equipment setup, minimize breakage, accelerate root cause analysis, and ensure the safety and sterility of high-value injectable drugs.
Key Features
Monitor Pressure
Capture external pressure applied to syringes during filling and transport to prevent product loss and deformation.
Detect Shock Events
Log micro-impacts that can crack glass barrels or dislodge plungers, preserving container integrity.
Track Syringe Spin
Measure both the speed in which your syringes are rotating and to what degree.
Capture Tilt Events
Identify tilt during conveyance or nest loading that may cause jams, breakage, or fill errors.
Measure Flange Force
Quantify forces on syringe flanges during handling or device assembly to prevent flange cracking or breakage.
Optimize Handling
Use real-time performance data to adjust grippers, nests, and robotic pickers for gentler syringe handling.
Seal and Plunger
Detect deviations in mechanical force that could lead to stopper movement or compromised sterility.
Root Cause Analysis
Pinpoint sources of stress or failure on the syringe line to accelerate root cause analysis and reduce recurring issues.
