Smarter Monitoring for Pre-Filled Syringe Lines
SmartSkin’s container twins are designed to your packaging specifications to help pharmaceutical manufacturers monitor pressure, shock, spin, tilt and flange force during production to minimize damage, reduce downtime, and protect drug product integrity.
SmartSkin Solutions
Ensure Safe, Accurate Syringe Handling
SmartSkin’s digital container twins are designed to replicate real pre-filled syringes and provide critical, non-destructive insight into pressure, shock, spin, tilt and flange force across fill-finish operations. These intelligent surrogates travel through the production line just like actual syringes, capturing real-time data from the perspective of your container that reveals sources of mechanical stress, misalignment, or damage.
By identifying risks before they affect product quality, SmartSkin enables teams to improve equipment setup, reduce breakage, accelerate root cause analysis, and maintain the safety and sterility of high-value injectable drugs.
Key Features
Monitor Pressure
Capture external pressure applied to syringes during filling and transport to prevent product loss and deformation.
Detect Shock Events
Log micro-impacts that can crack glass barrels or dislodge plungers, preserving container integrity.
Track Syringe Spin
Measure both the speed in which your syringes are rotating and to what degree.
Capture Tilt Events
Identify tilt during conveyance or nest loading that may cause jams, breakage, or fill errors.
Measure Flange Force
Quantify forces on syringe flanges during handling or device assembly to prevent flange cracking or breakage.
Optimize Handling
Use real-time performance data to adjust grippers, nests, and robotic pickers for gentler syringe handling.
Seal and Plunger
Detect deviations in mechanical force that could lead to stopper movement or compromised sterility.
Root Cause Analysis
Pinpoint sources of stress or failure on the syringe line to accelerate root cause analysis and reduce recurring issues.
