Smarter Monitoring for Cartridges

SmartSkin’s digital container twin cartridge formats capture pressure, shock, spin, tilt, and seal tightness during pharmaceutical fill-finish operations—ensuring container integrity, reducing damage, and improving line performance.

SmartSkin Solutions

Protecting Cartridges with Precision

SmartSkin’s digital container twin cartridge formats precisely replicate real pre-filled cartridges and travel through production lines to measure pressure, shock, spin, and tilt, and seal tightness at every critical stage. By capturing real-time data, these intelligent surrogates identify mechanical stress, misalignment, and force-related risks that are invisible to the eye.

SmartSkin empowers pharma teams to fine-tune equipment settings, reduce glass breakage, avoid costly downtime, and ensure product integrity—all while maintaining uninterrupted operations and meeting strict quality standards.

Key Benefits

SmartSkin Cartridge Container Twin

Monitor Pressure

Detect pressure changes that can lead to cracks, deformation, or product leakage during filling and handling.

SmartSkin Cartridge Container Twin

Detect Shock Events

Capture micro-impacts that can crack or compromise glass cartridges throughout filling and packaging.

SmartSkin Cartridge Container Twin

Spin Analysis

Measure both the speed in which your cartridges are rotating and to what degree.

SmartSkin Cartridge Container Twin

Tilt Detection

Identify tilt-related risks that can disrupt automated transfer, filling, or sealing stations.

SmartSkin Cartridge Container Twin

Seal Tightness

Assess seal consistency to ensure proper capper sealing and prevent leaks or contamination.

SmartSkin Cartridge Container Twin

Closure Integrity

Simulate real conditions to ensure container closure integrity and maintain sterility assurance levels.

SmartSkin Cartridge Container Twin

Optimize Handling

Analyze cartridge-specific force data to fine-tune equipment settings and reduce breakage, jams, or process interruptions.

SmartSkin Cartridge Container Twin

Root Cause Analysis

Quickly trace cartridge defects to specific machines or steps in the line, improving root cause analysis and corrective action time.

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