Smart Monitoring for Ampoule Lines
SmartSkin’s digital container twin ampoule formats measure pressure, shock, spin, and tilt in real time—giving pharma manufacturers the insights needed to protect fragile glass containers, reduce breakage, and optimize high-speed fill-finish operations.
SmartSkin Solutions
Safeguard Every Ampoule
SmartSkin’s digital container twin ampoule formats are precision-matched to real pre-filled ampoule containers and travel through the production line to measure pressure, shock, spin, and tilt without disrupting operations.
This smart, non-destructive solution helps detect excessive force and misalignment that can damage delicate glass—enabling teams to fine-tune equipment, minimize breakage, and protect product quality in fast-moving pharmaceutical environments.
Key Features
Measure Pressure
Identify overpressure during filling or handling that can stress fragile glass ampoules.
Detect Impact
Monitor shock events that often lead to cracks or shattering, and isolate problem areas on the line.
Track Ampoule Spin
Analyze rotation patterns to spot mechanical issues during handling or orientation stages.
Identify Amoule Tilt
Detect tilt events that can affect filling accuracy or lead to misfeeds in high-speed lines.
Protect Thin Glass
Monitor mechanical stress and forces to reduce glassware breakage and maintain container integrity.
In-Line Testing
Deploy ampoule container twins during water-fill operating conditions to optimize line conditions.
Pinpoint Line Stress
Visualize where forces exceed safe thresholds to guide preventive maintenance.
Root Cause Analysis
Trace product damage back to specific events, reducing trial-and-error diagnostics and downtime.
