Sustainability Without Compromise

SmartSkin helps pharmaceutical companies reduce waste, conserve resources, and improve line efficiency by revealing damaging forces on packaging before they cause breakage or product loss.

SmartSkin Solutions

Reduce Waste. Raise Sustainability.

SmartSkin Technologies empowers pharmaceutical manufacturers to align with sustainability goals by minimizing waste, reducing product loss, and extending equipment life.

Our sensor-enabled container twins replicate real formats like vials, syringes, ampoules, cartridges, and auto-injectors—detecting damaging forces such as shock, pressure, and velocity in real time. By identifying and resolving sources of breakage or defects early, SmartSkin enables greener operations while maintaining speed, safety, and compliance across the fill-finish process.

Clear vial, capped with liquid drug product inside and a red, yellow, green pressure map along the sidewall showing where there is high pressure impacting the container.

Key Benefits

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Reduce Breakage

Identify damaging forces to lower the risk of glass shatter and breakage, protecting product and packaging.

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Minimize Waste

Prevent batch loss and reduce rework by detecting hidden line inefficiencies.

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Conserve Resources

Avoid unnecessary cleaning cycles, rejects, and reruns caused by line issues.

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Enable Eco Materials

Validate new, lighter packaging materials without risk using real-time force data.

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Support Green Audits

Generate digital documentation to support sustainability and ESG reporting.

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Extend Equipment Life

Reduce wear and tear by optimizing guide rails, conveyors, and handling systems.

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Lower Footprint

Improve line efficiency to reduce energy consumption and emissions.

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Continuously Improve

Use actionable insights to fuel ongoing sustainability initiatives without production slowdowns.

How It  Works

SmartSkin’s sensor-enabled container twins detect forces that lead to breakage and inefficiency—enabling pharma teams to make eco-conscious decisions that protect both product and planet.

1

Deploy SmartSkin Container Twins

Place SmartSkin’s patented container twins—instrumented containers made to your container specifications—into your production line. These sensors collect real-time data on pressure, velocity, impact, container closure integrity and residual seal force throughout the line.

2

Capture Live Data

Container twin data is wirelessly transmitted and visualized in real time on your provided tablet, showing where damaging forces or inefficiencies occur.

3

Optimize for Less Waste

Use the data to improve equipment settings, support new material trials, and reduce loss—achieving measurable sustainability wins.

Resources

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