Accelerate FAT/SAT with Confidence

SmartSkin simplifies Factory Acceptance Testing and Site Acceptance Testing by delivering real-time, objective data through sensor-enabled containers—ensuring smooth validation for new pharma manufacturing lines.

SmartSkin Solutions

Validate Pharma Lines Faster & Smarter

SmartSkin Technologies enhances Factory Acceptance Testing and Site Acceptance Testing by using intelligent, sensor-enabled containers that mimic pharmaceutical packaging. These container twins provide real-time data on pressure, shock, and velocity—ensuring your fill-finish lines meet performance specs from the start.

By eliminating guesswork, capturing hidden forces, and providing immediate feedback, SmartSkin enables faster qualification, reduces time-to-production, and ensures consistency across all critical formats like vials, syringes, ampoules, cartridges, and auto-injectors.

Key Benefits

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Accelerate Testing

Speed up qualification cycles with immediate feedback on line readiness.

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Objective Validation

Deliver measurable, repeatable data during FAT/SAT—no assumptions, no ambiguity.

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Real-Time Visibility

Capture live pressure, shock, and velocity data to diagnose performance issues instantly.

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Match Real Formats

Use sensors embedded in containers that simulate actual vials, syringes, ampoules, and more.

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Reduce Retesting

Eliminate trial-and-error adjustments with precise data from the first run.

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Support Quality

Generate traceable digital reports to support documentation, audits, and quality teams.

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Optimize Startup

Identify and address performance gaps before full-scale production begins.

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Seamless Integration

Easily incorporate SmartSkin containers into FAT/SAT workflows—no equipment changes needed.

How It  Works

SmartSkin’s wireless container twins simulate actual pharmaceutical formats and reveal critical data—helping manufacturers validate fill-finish equipment performance with speed and accuracy.

1

Deploy SmartSkin Container Twins

Place SmartSkin’s patented container twins—instrumented containers made to your container specifications—into your production line. These sensors collect real-time data on pressure, velocity, and impact, throughout the line.

2

Monitor Key Metrics

Track forces like pressure, shock, and velocity in real time, visualized through SmartSkin’s intuitive interface.

3

Optimize and Validate

Use captured data to validate line setup, identify issues, and ensure optimal settings are locked in before production.

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