Reduce Waste. Maximize Efficiency.
SmartSkin empowers manufacturers to cut waste from aluminum, glass, and PET lines by detecting handling issues early and enabling precise, data-driven optimization across the line.
SmartSkin Solutions
Less Waste, More Throughput
SmartSkin’s sensor-enabled container twins are precision replicas of your actual aluminum, glass, or PET containers. As they move through your production line alongside real packaging, they measure the exact pressure, shock, and velocity experienced at every critical handling point. This real-time data gives your team unprecedented visibility into where and how containers are being mishandled—long before waste occurs. Without making any modifications to your equipment or interrupting production, SmartSkin pinpoints sources of breakage, deformation, and loss. Operators and engineers can take immediate, targeted action to reduce scrap, eliminate overcompensation, and maintain optimal performance—saving materials, time, and cost with every run.
Key Benefits
Waste Prevention
Detect and fix damage-prone areas before glass shatters, cans dent, or PET deforms—reducing rework and line stops.
Root Cause Clarity
Pinpoint exactly where and why waste is occurring using high-resolution sensor data from real-time line runs.
Format Versatility
Test and protect aluminum, glass, and PET containers with sensor-enabled replicas tailored to your container specifications
Real-Time Feedback
Get instant data on pressure, shock, and velocity to support quick decision-making and corrective action.
Lower Scrap Rates
Reduce wasted containers and product loss by optimizing line performance and minimizing error zones.
Boost Sustainability
Cut down on raw material waste, energy use, and emissions by producing right the first time.
Optimize Changeovers
Ensure proper setup after every changeover to avoid waste from misalignment or handling inconsistencies.
Visualize the Impact
Use SmartSkin’s dashboard and heat maps to visually identify problems and validate improvements with confidence.
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Deploy SmartSkin Container Twins
Insert the sensor-enabled container twin version of your aluminum, glass, or PET container into the production line like a real package.
