Smarter Lines. Greener Manufacturing.

SmartSkin helps manufacturers reduce waste, lightweight containers, and lower emissions by making packaging lines more efficient, accurate, and sustainable—across glass, aluminum, and PET formats.

SmartSkin Solutions

Optimize for a Greener Future

SmartSkin’s sensor-enabled container twins collect real-time data on pressure, shock, velocity, and vertical load force as containers move through the packaging line—mirroring the exact journey of your aluminum, glass, or PET formats. This high-resolution data uncovers inefficiencies, identifies sources of damage, and pinpoints opportunities to reduce waste, whether through process optimization or light weighting.

With SmartSkin, food and beverage producers can make confident, sustainable decisions—such as using less material or fine-tuning equipment settings—without sacrificing product integrity, line speed, or output quality. It’s sustainability backed by actionable insights, not compromises.

Key Benefits

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Support Net-Zero

Reduce emissions by optimizing production efficiency and eliminating excess packaging material.

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Reduce Material Use

Lightweight glass, PET, and aluminum containers without increasing breakage or compromising product quality.

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Minimize Waste

Prevent line damage and container rejection before it happens, cutting raw material and product loss.

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Improve Efficiency

Use real-time data to fine-tune line performance and reduce energy, downtime, and material waste.

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Accelerate Validation

Quickly validate new lightweight packaging formats under real-world line conditions with data you can trust.

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Consistency

Consistently set up lines with minimal waste during changeovers—eliminating overcompensation and error.

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Sustainable

Back up your ESG commitments with measurable, sensor-driven data on packaging performance and loss reduction.

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Format Flexibility

Sustainability across container types—SmartSkin supports aluminum cans, PET bottles, and glass formats with custom-fit container twins.

How It  Works

SmartSkin fits seamlessly into your sustainability efforts—making waste visible, light weighting measurable, and improvements repeatable.

1

Deploy SmartSkin Container Twins

Insert the sensor-enabled container twin version of your aluminum, glass, or PET container into the production line like a real container.

2

Run and Capture Data

As the containers run through the line, SmartSkin tracks pressure, shock, and velocity to reveal inefficiencies, stress points, and potential breakage zones.

3

Improve & Track Impact

Analyze the results to fine-tune line settings, prevent waste, validate lighter designs, and achieve sustainability goals with confidence and proof.

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