Precision Centerlining for Pharmaceutical Manufacturing

SmartSkin helps pharma manufacturers optimize filling line performance with precision insights for vials, syringes, ampoules, cartridges, and auto-injectors—boosting yield, reducing downtime, and ensuring compliance.

SmartSkin Solutions

Designed for Pharma Line Excellence

SmartSkin Technologies enables pharmaceutical manufacturers to optimize process centerlining with advanced sensor-enabled containers that mimic real products. These container twins detect damaging forces like pressure, shock, and velocity in real time—pinpointing areas for improvement along the line.

By visualizing these hidden variables, pharma teams can fine-tune equipment settings, reduce waste, improve yield, and maintain quality across all formats including vials, syringes, ampoules, cartridges, and auto-injectors.

Key Benefits

Multiple vial icons

Real-Time Insights

Get immediate visibility into pressure, force, and motion to quickly detect and correct process deviations.

Multiple vial icons

Format Flexibility

Works seamlessly with vials, syringes, ampoules, cartridges, and auto-injectors—no need for hardware changes.

Multiple vial icons

Non-Destructive

Sensor-enabled containers simulate real product movement, offering actionable data without risking product loss.

Multiple vial icons

Optimize Line Speed

Identify ideal operating conditions to safely increase throughput without compromising quality.

Multiple vial icons

Improve Product Yield

Minimize glass breakage, cosmetic defects, and rejects through monitoring and data based feedback.

Multiple vial icons

Changeover Speed

Get fast validation of new formats and line configurations with instant data feedback.

Multiple vial icons

Reduce Downtime

Detect misalignments or mechanical stress early to avoid costly breakdowns and stoppages.

Multiple vial icons

Report Generation

Generate detailed digital reports that support regulatory audits and GMP compliance efforts.

How It  Works

Our patented wireless container twins mimic real products, revealing exactly how forces affect them during production. This enables teams to dial in the perfect line configuration—faster and more accurately than ever.

1

Deploy SmartSkin Container Twins

Place SmartSkin’s patented container twins—instrumented containers made to your container specifications—into your production line. These sensors collect real-time data on pressure, velocity, impact, container closure integrity and residual seal force throughout the line.

2

Capture Live Data

Container twin data is wirelessly transmitted and visualized in real time on your provided tablet, showing where damaging forces or inefficiencies occur.

3

Optimize and Validate

Adjust line parameters, guides, and components using precise feedback—ensuring smooth, compliant, and optimized operations.

Resources

01

02

03