Smarter Light Weighting Starts Here

Confidently reduce glass, aluminum and PET weight while protecting product quality and line efficiency—with SmartSkin’s container twins and real-time stress data.

SmartSkin Solutions

Push Limits Without Breakage

SmartSkin empowers beverage manufacturers to confidently lightweight glass, PET and aluminum packaging—without sacrificing line performance or product integrity. Using sensor-enabled digital twins that mimic real containers, SmartSkin captures real-time data on pressure, shock, vertical load force and velocity as containers travel through the line. This precise, visual feedback highlights stress points and damage risks instantly, enabling teams to fine-tune handling equipment, optimize changeovers, and validate lightweight designs faster and more effectively.

The result: safer, more efficient light weighting that supports sustainability goals and reduces material costs.

Key Benefits

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Real-Time Feedback

Capture pressure and velocity data live on your line to make informed light weighting decisions instantly.

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Breakage Prevention

Identify stress points and eliminate damage risks before they result in downtime or recalls.

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Validate Designs

Run new lightweight prototypes in real production conditions to quickly validate equipment settings — no guesswork, just proof.

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Reduce Waste

Lightweight containers confidently without overcompensating with excess packaging or conservative specs.

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Ensure Compatibility

Verify that new lightweight formats are compatible with existing equipment and handling.

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Train Teams Quickly

Equip operators and engineers with visual, data-backed insights to fine-tune settings.

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Sustainable

Meet sustainability goals with less glass or aluminum while ensuring high-quality output.

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Lower Cost per Unit

Reduce material usage per container without increasing the risk of breakage or product loss.

How It  Works

SmartSkin makes it easy to test, validate, and implement light weighting strategies with minimal disruption. Integrate it directly into your current production workflow.

1

Deploy SmartSkin Container Twins

Place SmartSkin’s patented container twins—instrumented containers shaped like your actual packaging—into your production line. These sensors collect real-time data on pressure, velocity, and impact throughout the line.

2

Run Lightweight Containers

Use your new lightweight containers on the same line to monitor stress points, pressure zones, and potential risks under real conditions.

3

Review & Optimize

Analyze the data using SmartSkin’s dashboard to make precise adjustments that minimize breakage and validate the success of light weighting efforts.

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