Pinpoint Damage. Protect Every Container.
SmartSkin helps manufacturers detect, diagnose, and prevent container damage on aluminum, glass, and PET lines—using real-time sensor data to improve handling and protect product integrity.
SmartSkin Solutions
Stop Damage Before It Happens
SmartSkin’s sensor-enabled container twins replicate the exact shape and weight of your aluminum, glass, or PET containers and travel through your production line just like a real package. As they move, they capture high-resolution data on pressure, shock, vertical load force, and velocity at every point of contact—filling critical visibility gaps in your current QA process. This real-time insight reveals where and how damage is occurring, enabling your team to trace root causes, fine-tune equipment, and make evidence-based adjustments.
Whether it’s identifying an overly aggressive transfer, excessive pressure from star wheels, or misaligned guide rails, SmartSkin empowers operations teams to prevent breakage, improve line efficiency, and protect product integrity across all container formats.
Key Benefits
Real-Time Data
Track every force applied to a container in real time—pressure, shock, and velocity—at each point along the line.
Root Cause Detection
Identify exactly where and why containers are being damaged to eliminate breakage, dents, and deformation.
Format Versatility
Test and protect aluminum, glass, and PET containers with sensor-enabled replicas tailored to your container specifications
Eliminate Guesswork
Use concrete data instead of trial-and-error to solve damage issues and improve line reliability.
Reduce Downtime
Avoid unexpected stoppages due to container breakage or jams by identifying high-risk handling zones early.
Improve QA Confidence
Deliver higher-quality output with fewer defects and measurable improvements in damage prevention.
Accelerate Setup Tuning
Fine-tune equipment and line settings during changeovers or line setup to avoid costly calibration mistakes.
Visualize the Impact
Use SmartSkin’s intuitive dashboard and heat maps to visualize stress points and validate fixes instantly.
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Deploy SmartSkin Container Twins
Insert the sensor-enabled container twin version of your aluminum, glass, or PET container into the production line like a real package.
