Data-Driven Food and Beverage Manufacturing

Time is money. Maximize data capture speed for realistic insights when you need them most. Equip your team with the right tool to swiftly solve critical issues and keep production at full throttle.

Proactive Monitoring Meets Precision Diagnostics

SmartSkin empowers you to prevent issues before they happen — and respond instantly when they do. By running on your line at full speed, it captures exactly what your products experience in real time, ensuring actionable insight when every second counts.

With SmartSkin in place, maintenance teams can diagnose problems faster, reduce downtime, and return to full-speed production quickly. Even better, continuous monitoring helps extend equipment life by minimizing micro-stops, breakdowns, and unplanned outages.

Our SmartSkin solution removes the guesswork from rail alignment and calibration, keeping your assets protected and operations running smoothly.

Catch problems early. Stay ahead with SmartSkin.

Bottle and can SmartSkin container twins standing side-by-side

Common use cases

Validate setup and changeovers

Support light weighting initiatives

 Diagnose the root-cause of damage 

Reduce unnecessary product waste

 Achieve sustainability goals 

Learn how SmartSkin fits in your processes

Monitoring by Material

Multiple vial icons

Aluminum

Glass

PET

Beverage Functions

 Engineering

 Quality

 Maintenance

 

Continuous Improvement

 

Operations

Learn how SmartSkin fits in your processes

Features & Benefits

User friendly

Designed to be user-friendly and easy to operate, even for teams with limited technical expertise. With a simple interface and clear instructions, your team can quickly adopt the tool and start diagnosing product damage efficiently.​

Real-time data

Robust data analysis capabilities, including data logging, trend analysis, and data visualization, to help you understand patterns and trends associated with product damage. This allows you to make data-driven decisions for preventive maintenance or process improvements, minimizing future product damage occurrences.​

Accurate and Reliable

Utilizes advanced technology to accurately identify the root cause of product damage on your production line. With reliable results, you can quickly address the issue and minimize costly downtime, ensuring smooth production operations.

Seamless Compatibility

Fully compatible with your existing production line and equipment, our solution works within your current systems and processes—no modifications required. This means you can get up and running quickly, with minimal disruption and maximum efficiency.

Scalable for growth

Scalable to accommodate increased production volumes or changing production requirements, making it a smart long-term investment for your beverage manufacturing plant.

Cost-effective

We understand the importance of cost-effectiveness, and our tool provides value for money. With a proven track record and positive customer testimonials, you can trust the reliability and effectiveness of our tool for diagnosing product damage in your beverage manufacturing plant.​

Excellent support

We provide timely technical support, regular updates, and maintenance services to ensure the continued performance and reliability of our tool.

Safety first

We prioritize safety, and our tool complies with relevant safety standards, ensuring it does not pose any risk to your production line or operators.

FAQS

Purpose built for your production needs

Get a complete overview of your packaging line health at a glance. Our technology is built for beverage manufacturing plants, allowing you to quickly and easily pinpoint problem areas on your packaging line and present information in a powerful and accessible way.

Whether you want to see your historical line performance for better managerial decisions, compare your line to a generated industry standard, diagnose issues within machines that are otherwise unknown, or improve your overall product quality, we can get you started.

The Power Trio: Hardware, Software, Support.

Step into the future with SmartSkin solutions. Our high fidelity container twins mirror your container’s specifications, seamlessly collecting real-time data from your production line. SmartSkin’s proprietary software transforms this data into actionable insights, highlighting areas prone to damage or line slowdowns. Don’t worry, you’re never alone. Our expert support team is always there to maximize your SmartSkin system’s potential.

Simply turn on your SmartSkin container twin, run it in-line without interrupting production, and use the provided software to view and pinpoint areas that are experiencing adverse forces – no need for downtime or consultants.

It really is that easy.

Our patented SmartSkin container twins use 1000’s of external and internal sensors to precisely measure surface pressure, shock, tilt, spin, and scuffing that your container experiences on the production line.

We keep an inventory of SmartSkin container twins in standard sizes that are ready to be deployed. Depending on your location, and your needs, you can have a SmartSkin system in hand and ready to start optimizing your line in as little as two weeks.

If you have a unique container shape and size, we will use your specifications to design and build a container twin that is an exact replica and capable of traversing your line just as your existing containers do.

SmartSkin container twins are built to go through every area of your production line, including: depalletizer, conveyor, filler, seamer, pasteurizer, packer and palletizer. These digital container twins are durable and built to withstand the demands of the factory floor.

Global Presence 

Trusted by 6 of the 7 largest global beverage producers

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Testimonials

“The damage that was done from an incident last night, without SmartSkin, would’ve taken approx. 2 weeks to fix, and costed between $200,000 to $300,000, so the ROI is there, absolutely.”

Plant Manager, Global Soft Drink Company

“With SmartSkin we’re able to reduce glass defects, correct unexpected line behaviour across our fill-finish lines and enhance our team’s process knowledge and mastery.”

Validation Consultant, Global Vaccine Manufacturer

Credentials

ISBT logo
BSI ISO 9001 certification logo
Pharmapack awards 2000 award
AIPIA member logo
FDA certified
GMP certified
WS Pack logo
FCC Federal Communications Commission Certification logo
CE Logo Conformite Europeanne

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