CASE STUDY
Troubleshooting Glass Syringe Rejects: 30X Reduction in Needle Shield Defects
A syringe filling and assembly facility was experiencing high reject rates on a particular syringe line due to the needle shield defects. The root cause was unknown so a comprehensive line assessment was completed with SmartSkin’s syringe container twins.
HIGHLIGHTS
30X reduction in rejects
Significant reduction in tip pressure
Root cause analysis of the issue
Download the case study
SmartSkin Container Twins
Smart containers, smarter insights.
SmartSkin Container Twins run on your line alongside empty or water-filled production containers during maintenance, changeovers, and setup activities.
All drones are designed to match your container's specifications, so you can get accurate, actionable insights from every part of the production line.
Have a unique container format or production challenge that you'd like to address? Contact us to learn about our custom and specialty drone development services.
Benefits
User friendly and efficient
Designed to be user-friendly and easy to operate, so your team can quickly start diagnosing product damage efficiently.
Real-time data
Robust data analysis capabilities, including data logging, trend analysis, and data visualization, to help you understand patterns and trends associated with product damage.
Accurate and Reliable
With reliable results, you can quickly address the issue and confirm that it's resolved to minimize costly downtime and accelerate investigations.
Easy setup
Compatible with your existing production line - It does not require any modifications to existing equipment for easy setup and implementation.
Testimonials
“With SmartSkin we're able to reduce glass defects, correct unexpected line behaviour across our fill-finish lines and enhance our team's process knowledge and mastery.”
"Smart, easy to use, and we can use it very quickly on all processes without a big change."
"We generated powerful data in this easy manner and were able to really improve reject rates. We were also able to use the drone before buying new equipment during the qualification efforts. That's why SmartSkin was a perfect fit for us."
Credentials
